EPI Basic Knowledge
Reduction of chloro-silanes(SiCl4,SiHCl3,SiH2Cl2, SiH4) at high temperature (~ 900 ℃ - 1150 ℃),H2 as reducing agent/ carrier gas and purge gas.AsH3, B2H6, PH3 as dopant gas.N2 as purge chamber and coo
Reduction of chloro-silanes (SiCl4,SiHCl3,SiH2Cl2, SiH4) at high temperature (~ 900 ℃ - 1150 ℃),H2 as reducing agent/ carrier gas and purge gas. AsH3, B2H6, PH3 as dopant gas. N2 as purge chamber and cool wafer gas. HCl as In-situ etching and cleaning chamber gas.
General reaction:
SiClx (gas)+xH2(gas)<--->Si(solid)+2xHCl(gas)
SiCl4 1150-1200℃
SiHCl3 1130-1180℃
SiH2Cl2 1050-1100℃
SiH4 650-1000℃
Gas Character
|
Name |
System |
Temperature |
Deposit Rate |
Advantage |
Disadvantage |
|
SiH4 |
Barrel System |
900-1050 |
0.1-0.3 |
工艺温度低,无图形 |
生长速率低,石英件coating严重,对 |
|
Single System |
950-1000 |
0.001-1.2 |
|||
|
SiH2Cl2 (DCS) |
Barrel System |
950-1150 |
0.1-1.0 |
工艺温度低,适于RP |
配管复杂,对温度波动敏感 |
|
Single System |
1050-1100 |
0.2-1.5 |
|||
|
SiHCl3 (TCS) |
Barrel System |
1100-1200 |
1.0-3.0 |
生长速率高,纯度高 |
需要 H2 Bubbler |
|
Single System |
1100-1190 |
1.0-4.0 |
|||
|
SiCl4 |
Barrel System |
1150-1230 |
0.4-1.0 |
生长速率较高,纯度高 |
需要 H2 Bubbler,工艺温度高 |
Process step
P
| Step | Purpose | Critical thing to be controlled |
| 1.Purge | To purge out N2 gas that may come into chamber during wafer transfer-in | Removal of N2 before heating up |
| 2.Temperature | To adjust parameters for H2 bake temperature /gas flow rates | Temperature ramp rate |
| 3.H2 bake | To remove any remaining oxide on surface | Temperature stabilization |
| 4.Etching | To adjust temperature / flow for deposition step | Quartz temperature Etching efficiency |
| 5.Post Purge | To purge out HCI | Purge out HCI |
| 6.Temperature ramp down | Target to coating temperature | |
| 7.Coat | To coat susceptor | |
| 8.Post purge | To purge out process gases out of the process chamber | Enough puring process gases with H2 and without temp/pressure change |
| 9.Cool | To cool down to wafer transfer temp |
Process Control
1. slip line
2.Stacking Faults
Related impact: substrate: (111) > (100). Temperature, pressure and growth rate
Solution: High temperature, low growth rate and RP process to reduce pattern shift or distortion.
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